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Robotic Tube Automation

Sunchaser leads the industry with a fully automated pontoon tube welding process, delivering unmatched precision and consistency in every build. Using robotic technology, each 25” diameter pontoon tube, nose cone, riser bracket, and full-length keel is welded with exact accuracy, creating stronger, more uniform construction compared to traditional manual methods.

For customers, this means a pontoon boat with improved durability, better long-term performance, and more consistent quality from tube to tube. Automated welding reduces human variability, helping ensure every weld is secure and built to handle years of use on the water. It’s a smarter, more advanced manufacturing process that results in a more reliable and confidence-inspiring ride.

That’s why Sunchaser backs its construction with a limited lifetime warranty, giving owners confidence that their pontoon was built to endure the demands of real boating.

See the Process in Action

Watch the walkthrough to see how Sunchaser’s robotic pontoon tube welding process works from start to finish. This behind-the-scenes look highlights the precision, consistency, and advanced technology used to build every tube. You’ll see firsthand how automated welding creates stronger connections and a higher level of quality compared to traditional methods. It’s a clear look at the difference innovation makes in every Sunchaser pontoon.

Behind the Scenes

See behind the scenes of the robotic welding process.